ASTM A234 WPB Carbon Steel 3D Pipe Bends and Stainless Steel 5d Induction Bends supplier in Mumbai, specialized in Induction Bend Pipe
Finding Induction Bending services in India? Manufacturer and supplier of ASTM A403 WP304 SS Hot Bend and Hot Induction Bend accordance to ISO 15590-1/ ASME B16.9
ASME B16.49 Pipe Bend manufacturer
- Hot Induction Bends Specifications
- Factory tour of Hot Induction Bend manufacturer in India
- ISO 15590-1 Induction Bends Dimensions
- 5d Induction Bend Dimensions
- Hot Induction Bend Weight Calculation
- 3d Induction Bend Dimensions
- Difference Between Hot Bend and Cold Bend
- Coating of ASTM A106 Gr.B Induction Bends
- Induction Bends Material
- Hot Induction Bends Features and Benefits
- Induction Bend Tangent Length
- Induction Bending Machine
- Types of Induction Bend
- Hot Induction Bend Weight
- Induction Bending Services
- Hot Induction Bends Capabilities
- Induction Bend Radius Chart
- Hot Bend Standard
- Induction Bend Pipe Length Calculation
- Hot Bend Pipeline specification
Hot Induction Bends Specifications
| Pipe Diameter (O.D) | min. 2” (60,3 mm); max 60” (1524 mm) |
| Seamless Bend | (1/2″- 24″) |
| ERW / Fabricated/ Welded Bend | (2″- 36″) |
| Radius | min. 100 mm; max. 11000 mm |
| Wall thickness | max. 200 mm |
| Hot Bend Heating system | max. 1030 KW |
| Bending capability | 15,000 metric tons per year |
| Wall Thickness |
3mm- 40mm / SCH5, SCH10, SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS |
| Pipe Bend Radius | R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom |
| Straight Length L | 300mm and 1500mm |
| Pipe Bend Angle | 0°- 180° |
| Hot Induction Bend manufacturering Standards |
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| Pipe Bend Standards |
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| Production Grades | Carbon Steel, API 5L, ASTM A106 Grade B, Stainless Steel, Alloy Steel, Duplex, Nickel Alloys, Low temperature Steel, Copper, Cupro Nickel, Inconel, Monel, Hastelloy |
| Value Added Services | Epoxy & FBE Coating, Hot Dipped Galvanizing, Electro Polish, Sand Blasting, Threading, Soldering |
| Stainless Steel Hot Induction Bend | ASTM A403 WP316/316L, ASTM A403 WP304/304L, ASTM A182 F316L, 304L, DIN 1.4301, DIN1.4306, DIN 1.4401, DIN 1.4404 |
| Carbon Steel Hot Induction Bend | ASTM A 234 WPB , WPBW, WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65 & WPHY 70 |
| Alloy Steel Hot Induction Bend | ASTM / ASME A/SA 234 Gr. WP 1, WP 5, WP 9, WP 11, WP 12, WP 22, WP 91 |
| Nickel Alloy Hot Induction Bend | ASTM / ASME SB 336 UNS 2200 ( NICKEL 200 ), UNS 2201 (NICKEL 201 ), UNS 4400 (MONEL 400 ), UNS 8020 ( ALLOY 20 / 20 CB 3, UNS 8825 INCONEL (825), UNS 6600 (INCONEL 600 ), UNS 6601 ( INCONEL 601 ), UNS 6625 (INCONEL 625), UNS 10276 ( HASTELLOY C 276 ) |
| Duplex & Super Duplex Hot Induction Bend | ASTM A 815, ASME SA 815 UNS NO S31803, S32205. UNS S32750, S32950. Werkstoff No. 1.4462 |
| Manufacturer of induction bend |
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| Inspection for ASTM A420 WPL3 Bend |
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| Marking Sample | 12″ Sch40 90 Degree 3D SMLS ASTM A420 WPL3 ASME B16.9 |
| We Export to |
Contact our sales representative in following locations:
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| Hot induction bending manufacturing process |
Factory tour of Hot Induction Bend manufacturer in India
FBE Coated API 5L Grade B 90 Degree Long and Short Radius Induction bend exporter in India
Long Radius (LR) Bends
Hot pulled induction bend
5D Bends
8D Bends
Pipe Hot Bend
Long Radius Bend
ISO 15590-1 Induction Bends Dimensions
Hot Induction Bend STD (Sch40)
Hot Induction Bend XS (Sch80)
Hot Induction Bend Sch20, 60, 100, 120, 140, 160, XXS
Specialized manufacturer and exporter of Hot Induction Bend in India
5d Induction Bend Dimensions
Hot Induction Bend Weight Calculation
Check Induction bending process and dimensions, do not forget to compare our price with other hot induction bend manufacturer in India
Weight Calculation Formula of 5D Bend
W=0.0387 * S( D – S ) * 5* D/ 1000
W = Weight (kg/piece).
Sch = Thickness Schedule.
D = Nominal Diameter.
5D Bend Weight
3d Induction Bend Dimensions
Difference Between Hot Bend and Cold Bend
| Cold Bend | Hot Bend |
|---|---|
| All types of bending without heat | Type of Hot Induction bending for precise dimensions |
| Low cost | It will cost you high compared to cold bending |
| Bend to radically is not possible | It can be bent easily |
| Cold bending suitable fpr small bore | Hot bending is done for larger dia piping systems |
Coating of ASTM A106 Gr.B Induction Bends
| Phenolic Epoxy Coating | Food Grade Epoxy Coatings |
| 3LPE Coating | Fusion Bonded Epoxy Coating (FBE Coating) |
| Internal & External Coating | Halar Coatings |
| Glass Flake Coatings | Any Liquid Epoxy Coating |
| PTFE Coating | Elastomeric Polyurethane Coating |
Induction Bends Material
Stainless Steel Hot Induction Bend
Carbon Steel Hot Induction Bend
Alloy Steel Hot Induction Bend
Hot Induction Bend & Pipe Fittings trade exhibition in Dubai- UAE
| Stainless Steel | ASTM A403 WP304/304L, WP304H, WP316, WP316L, WP310, WP317, WP321 |
| Duplex Steel | ASTM A815 UNS S31803, S32205, S32550, S32750, S32760 |
| Carbon Steel | ASTM A234 WPB, A860 WPHY42, 52, 60, 65, 70 |
| Low Temp Carbon Steel | ASTM A420 WPL3, WPL6, WPL9 |
| Alloy Steel | ASTM A234 WP1, WP5, WP9, WP11, WP12, WP22, WP91 |
Hot Induction Bends Features and Benefits
- Better Mechanical Strength and properties
This method ensures the mechanical properties of the main pipe compared to the cold and welded bend. - Help to reduce Weld and NDT Costs
This also reduce the number of welds and non-destructive (NDT) costs and risks on the steel material. - Rapid Manufacturing
Hot Induction bending is a most popular pipe bending, as it is fast, precise, and with few errors.
Induction Bend Tangent Length
- 30 degree
- 45 degree
- 90 degree
- bending radius : 3D, 5D, 7D, 10D, here the “D” means the nominal diameter of the bend.
- Size: 2″ – 48″. DN50-DN1200
- Seamless: DN50-DN1200
- Welded: DN50-DN1200
Long radius (R=1.5D) and short radius ( R=1D) ASTM A420 WPL6 Seamless 1.5D, 2D, 3D 4D, 5D, 6D, 7D, 8D, 9D, and A860 WPHY42 10D Pipe Bends and ASTM A106B Elbow manufacturer in India
Induction Bending Machine
Types of Induction Bend
HSS Induction Bending
A234 WPB 5D induction bends
Induction Beam Bending
Welded Hot Induction Bend
Cold Induction Bend
Pipeline Induction Bend
Buttweld Hot Induction Bend
Grade X80 Induction bend
ANSI B16.9 Hot Induction Pipe Bend
ASME B16.28 Buttweld Hot Induction Bend
45 Degree Induction Bend
90 Degree Hot Induction Bend
Hot Induction Bend Weight
| Size | Wall Thickness | Radius | Approx. Weight (kg) | ||||
| DN | OD | s | a | e |
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| inch | mm | mm | mm | mm | mm | 45° | 90° |
| Seamless | |||||||
| 1 | 25 | 30 | 1.5 | 30 | 12 | 0.03 | 0.05 |
| 1¼ | 32 | 38 | 1.5 | 32.5 | 14 | 0.03 | 0.08 |
| 1½ | 40 | 44.5 | 1.5 | 40 | 17 | 0.06 | 0.14 |
| 2 | 50 | 57 | 1.5 | 52.5 | 22 | 0.10 | 0.20 |
| 2½ | 65 | 76 | 2 | 70 | 29 | 0.23 | 0.46 |
| 3 | 80 | 89 | 2 | 82.5 | 34 | 0.32 | 0.64 |
| 4 | 100 | 108 | 2.5 | 100 | 41 | 0.58 | 1.16 |
| 5 | 125 | 133 | 2.5 | 125 | 52 | 0.90 | 1.80 |
| 6 | 150 | 159 | 2.5 | 150 | 62 | 1.30 | 2.60 |
| 7 | 175 | 194 | 3 | 180 | 75 | 1.90 | 3.80 |
| 8 | 200 | 219 | 3 | 210 | 87 | 3.00 | 6.00 |
| 10 | 250 | 267 | 3 | 255 | 106 | 4.44 | 8.88 |
| 12 | 300 | 324 | 4 | 305 | 126 | 8.55 | 17.10 |
| 14 | 350 | 368 | 4 | 352.5 | 146 | 11.30 | 22.60 |
| 16 | 400 | 419 | 4 | 400 | 166 | 16.40 | 32.80 |
| 18 | 450 | 457 | 4.5 | 457 | 189 | 20.45 | 40.90 |
| 20 | 500 | 508 | 5 | 508 | 210 | 28.10 | 56.20 |
| 24 | 600 | 610 | 5 | 610 | 253 | 40.50 | 81.00 |
| 28 | 700 | 711 | 6 | 711 | 295 | 66.00 | 132.00 |
| 32 | 800 | 813 | 6 | 813 | 337 | 86.50 | 173.00 |
| 36 | 900 | 914 | 8 | 914 | 379 | 145.50 | 291.00 |
Induction Bending Services
- S-Bends & Complex 3D Bending
- Pipe Bending to 30″ Diameter
- HSS Bending to 24″ x 24″
- Carbon, Stainless & Alloys
- Structural Bending to 30″ Depth
- Continuous Bends to 54′ Length
- Qualified welding
- Hydro pressure testing up to 700 bars
- 3D robot cutting
- Surface treatments
- Heat treatments (normalizing, stress relieve, quenching tempered)
- According to EN14870 / EN12952 / EN1090-2 / EN13480 (other standards on request)
- Welding preparation
- Destructive (mechanics) and non-destructive testing (NDT)
FBE Coated API 5L Grade B 90 Degree Long and Short Radius Hot Induction Bend manufacturer & exporter in India
Hot Induction Bends Capabilities
| Induction Bending Machine |
I B Mc 1 |
I B Mc 2 |
I B Mc 3 |
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Size of Pipe |
3” – 14” |
4” – 36” |
4” – 48” |
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Bending Radius (mm) |
1780 |
4575 |
7320 |
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Thickness (mm) |
5 – 50 UpTo 14” Dia Pipe |
6 – 36 for 26” – 36” Dia Pipe |
8 – 32 mm for 38” – 48” Dia Pipe |
Induction Bend Radius Chart
| Gauge | Induction Bend Radius Includes Minimum Closeness of Cutout to Bend |
Induction Bend Radius (Refers to Inner Radius) |
| 11 gauge (0.120″ |3.05mm) | .5″ | .07″, .08″, .09″, .1″, .125″ |
| 14 gauge (0.075″ | 1.9 mm) | .275″ | .05″, .055″, .062″, .07″, .075″ |
| .375″ | .07″, .105″ | |
| .5″ | .09″, .11″, .115″, .12″ | |
| 1.375″ | .4″ | |
| 16 gauge (0.060″ | 1.52 mm) | .2″ | .035″, .05″ |
| .265″ | .05″, .055″, .075″, .08″ | |
| .375″ | .07″ | |
| .5″ | .105″, .12″ | |
| 18 gauge (0.048″ | 1.22 mm) | .2″ | .04″, .045″, .05″ |
| .265″ | .06″, .07″, .08″, .085″ | |
| .375″ | .1″, .125″ | |
| .5″ | .115″, .12″ | |
| 20 gauge (0.035″ | 0.89 mm) | .2″ | .05″ |
| .265″ | .06″, .07″ | |
| .375″ | .095″ | |
| 22 gauge (0.029″ | 0.74 mm) | .2″ | .05″ |
| .265″ | .04″, .08″ | |
| 24 gauge (0.024″ | 0.61 mm) | .2″ | .04″ |
| .265″ | .08″ | |
| In all types of dimensions and lengths | ||
Hot Bend Standard
- ISO 15590-1 Induction Bends – Petroleum and natural gas industries hot bends, fittings and flanges for pipeline transportation systems
- AS 2885 – Gas and liquid petroleum
- DNV-OS-F101 – Offshore Standard for Submarine Pipeline Systems
- ASME B31.1 – Power piping
- ASME B31.3 – Process piping
- ASME B31.4 – Pipeline Transportation Systems for Liquids and Slurries
- ASME B16.49 – Factory-Made, Wrought Steel, Buttwelding Induction Bends for Transportation and Distribution Systems
- AS 4041 – Pressure piping
Induction Bend Pipe Length Calculation
Length of Arc = No. of Degrees X 0.175 X Radius of Bend
Looking for Induction Bends manufacturers in India? Complete Hot Bend Pipeline solutions, check Induction Bending Machine, Process and Dimensions, do not forget to compare our price with other Induction Pipe Bending Companies
Hot Bend Pipeline specification
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Material: Carbon Steel, Low Alloy, API 5L, A106, A335, A333, A312, bi-metal alloys. |
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| Size Range | Tolerance |
| OD: 2″ to 60″ | -1 ~+2 mm |
| Hot Bends radius: R^3D | |
| WT: 3 to 60 mm | |
| WT thinning: R=3D | <13% |
| R=4D | <11% |
| R=5D | <9% |
| R=6D | <8% |
| Induction Bending angle: 0~180 deg | ±0.5 deg |
| Hot formed bends velocity: | ±2.5mm per min |
| Induction Bending temperature: | ±10°C from the qualification temp. |
| Induction Bends ovality: | <2.5% |
| Induction Bends Tangent ovality: | <0.8% |
| ID welding ends NPS<36″ | ±2.5mm |
| ID welding ends NPS>36″ | ±3 mm |
| R = Radius • D = Diameter • | OD = Outside Diameter • ID = Inside Diameter |
Dynamic Forge & Fittings (I) P. Limited has exported Hot Induction Bend to these locations recently:
| ASTM 234 BEND 90 DEGREE Model 3D, 4D, 5D, Schedule 40 | Russia, Philippines, Belgium, Dammam -KSA |
| MSS SP-75 GR.WPHY-52 3D Bend, ASME B 16.9 | Iran, Europe, Thailand, Norway |
| ASTM A234 WPB Bend Long Bend Radius 1.5D,3D and 4D | Qatar, Thailand, Malaysia, Libya |
| HOT FORMED MANDREL TYPE BEND | United States, Bangladesh, Finland, India |
| 3D BEND 90 DEGREE | Saudi Arabia, Kuwait, Brazil, South Africa |
| Carbon Steel Long Radius (3D / 5D / 7D) bend | South Korea, Turkmenistan, Singapore, Malaysia |
| 3lpp coating 5D and 3D bend | Indonesia, UK, United Arab Emirates, Philippines |
| ASTM A234 WPB SCH.40 90DEG 3D bend | France, Venezuela, UAE, Oman |
| API 5L Gr B. Induction hot 3D bend | Ukraine, Iran, Nigeria, Chile |
| 16″ 10D PIPE BEND, 5D 8 inch Sch40 Seamless 90 Degree Bend ASTM A106B ASME B16.9 | Azerbaijan, Romania, Algeria, Netherlands |
| SCH 80 3D 90DEG BEND STPG 410 JIS G3454 Seamless BE | Iraq, Malaysia, Singapore, Egypt |
| SS316 Schedule 10S 3D bend | Netherlands, Myanmar, Indonesia, United Kingdom -UK |
| Carbon steel ASTM A234-WPB 3D Butt Weld Bend 90 degree DN450 | Australia, Mozambique, China, Sweden |
| SCH80 API 5L X42 FBE COATED. 3D BEND, 90 DEGREE | Malaysia, Kazakhstan, Philippines, Vietnam |
| ASTM A234, 3D BEND, 45 Degree | Italy, Egypt, Malaysia, Philippines |
| 45° 3D Sweep bend LR Gr PE100 | Turkey, Canada, Dubai, Europe |
| Schedule 40 A234 WPB 3D Bend | Europe, Norway, Malaysia, Australia |
| 90 degree LR HOT INDUCTION BEND API5L | Malaysia, Uzbekistan, UAE, Malaysia |
| API 5L 6D Hot induction bend, X-70, PSl2 | Spain, Mexico, Kuwait, Oman |
